Epcon Industrial Systems

Driven by new regulations as well as consumer performance requirements, there has been a global increase in demand for a broad range of cast, extruded and machined aluminum parts. Aluminum parts producers are looking to metals recovery systems to control costs of primary and secondary aluminum purchases and to mitigate their operating cost by capturing value from byproducts. Read more https://www.industrialheating.com/articles/94038-the-impact-of-thermal-oxidizer-sizing-on-melt-system-capacity

2,500 SCFM Recuperative Thermal Oxidizer . See inside this 2,500 SCFM Recuperative Thermal Oxidizer , designed, manufactured, tested and installed by Epcon. This animation demonstrates how the airflows pass through the shell and tube heat exchangers for maximum operating efficiencies. The Recuperative technology is suitable for low VOC (Volatile Organic Compound) concentrations and processes requiring 24-hour operation. These systems can achieve thermal efficiency up to 97% and have a DRE (destruction removal and efficiency) of 99%. Visit us for more information  https://epconlp.com/products/air-pollution-control/recuperative-thermal-oxidizers/

Thermal oxidizers are complex, technical products that many companies depend on to keep their businesses running and in compliance with environmental regulations. But what qualities should you be looking for when selecting an excellent thermal oxidizer manufacturer? Here are some factors to consider: 1 – Industry Specific Knowledge Thermal oxidizers are a mainstay in many different industries. This includes energy production, oil and natural gas production, chemical, pharmaceutical, and many types of industrial manufacturing just to name a few. Each industry has its own set of unique challenges and guidelines and standards that need to be followed. An excellent  thermal oxidizer manufacturer  should have in-depth knowledge of, and practical hands-on experience working on projects within your industry. 2 – Dedicated Engineering Staff Engineering is the most important component of a solid thermal oxidizer manufacturer. Without excellent  chemical and mechanical en...

Check our recently published article Using  Regenerative Thermal Oxidizer’s  to Replace Flares and Treat Fugitive Emissions. Managing Director, Tasha Jamaluddin, draws on Epcon’s years of project experience handling  fugitive emissions , specifically in the hydrocarbon production and logistics industry. Featuring case studies, one from a Liquid Chemical Terminal and another from a Midstream Gathering Station, the piece outlines the benefits of utilizing an RTO as opposed to DFTO when replacing Flare technology. While  Direct Fired Thermal Oxidizers  (DFTO), also known as Afterburners, have been the most common  air pollution control  device installed to replace open flares, there are applications in which Epcon’s engineers have opted for a Regenerative Thermal Oxidizer (RTO) as it proved to be a more effective and efficient solution, minimizing fuel consumption while better handling variable fluctuations and higher loading for a maximum DRE of Emission...

We are thrilled to announce that one of our groundbreaking projects has been featured in Powder Bulk Solids Magazine! As proud supporters of the magazine and the industry, we’re honored to share this milestone. Our Integrated Conveyorized Material Finishing System showcases innovation in streamlining production. By integrating washing, drying, painting, curing, and pollution control technologies, this system enhances throughput, minimizes downtime, and boosts operational efficiency. Precision-engineered heating zones and airflow management ensure seamless, continuous material flow, transforming the finishing process. Read more in the latest issue of Powder Bulk Solids!                                                                                            ...

Catalytic Thermal Oxidizer for the Emission Controls for Chemical Processing of Ethylene Oxide The Challenge As part of a major plant expansion, a global specialty chemical producer approached Epcon to provide a cost-effective solution to effectively treat Ethylene and Ethylene Oxide emissions from their new processes. Equally as important to meeting the performance requirements was the ability to meet the tight turn-around timeline for this facility located in the Mid-Atlantic region. The Solution Working together with the plant engineers, Epcon’s experts proposed a compact and energy efficient Catalytic Thermal Oxidizer (CTO).  Leveraging Epcon’s decades of experience with Thermal Oxidation the team designed a compact L-Shaped CTO with propriety process stream, dilution and combustion air inlets, which deliverd the guaranteed destruction removal efficiency (DRE) of 99% to comply with Federal Regulations, Title 40 of the Environmental Protection Agency (EPA).  Co...

The Challenge A Coil Coating operation utilized an old direct-fired afterburner and a portion of the exhausts gas to heat a 100’ long curing oven, operating at line speeds up to 700ft/min The Solution Evaluating the appropriate oxidation system for a specific process stream is more challenging and requires in depth analysis of the specific process gas and operating parameters, as there are many configurations to choose from. A Direct Fired Afterburner, sometimes called an incinerator, is the most elementary system, as it contains no heat recovery system. Ideal for high VOC levels and fluctuating operating conditions. Thermal oxidizers are more sophisticated systems with a variety of heat recovery systems and configurations, typically used for larger process air flows.  Regenerative system, which uses media to absorb and transfer heat, was selected for this application.  In addition they are not steady-state, Instead they rely on a cycling gas, which flows ...

Epcon has provided innovative solutions to the   Aerospace   Industry, serving both civil and military aviation requirements around the globe. As a leading Supplier of proven   Thermal Oxidation , Thermal Processing including Thermal Decontamination, Ovens &   Furnaces   and Finishing Systems,  we have equipped the world leading aircraft   manufacturers   with quality systems – Ovens and Oxidizers for every stage of production, from the curing and heat treating of composite parts, to the   finishing   and painting final stages. Characterized by the broad spectrum of applications, materials and processes, aerospace is a unique Industry, with aircraft carrier and airlines requiring the detailed documentation and compliance with stringent specifications. With decades of experience in executing complex projects in this industry, Epcon is your proven capable partner. For more information, Visit us  https://epconlp.com/industries_serv...

Epcon is poised for a promising future with a highly optimistic outlook for the remainder of this year and the next. Our operations are currently robust, with 12 active projects in various stages of completion on our manufacturing floor. Notably, two of these projects are significant 21,000 SCFM Regenerative Thermal Oxidizers (RTOs) constructed with stainless steel for repeat customers, highlighting our reputation for quality and reliability. We are not only busy with our current projects but also have a substantial backlog extending several months ahead. Additionally, we are actively pursuing several proposals and are optimistic about securing these new contracts, further bolstering our growth trajectory. However, the overall business climate for domestic manufacturers in the U.S. presents challenges, particularly in the area of skilled labor. Like many employers, we face significant hurdles in finding the qualified talent needed to meet our project demands. Despite ongo...

Epcon Industrial Systems has been in business since 1977. Having designed, engineered and manufactured and installed over four thousand practical air pollution control technology, heat-finishing equipment and specialty solutions for loyal customers in North America and around the world over the last four decades, it has proudly elevated itself above the competition in both the environmental and metal finishing arenas. ~ Epcon Industrial Systems was founded by Aziz Jamaluddin, a mechanical engineer with extensive experience with thermal processing equipment . The company has grown from a one-man entity to a team of professional who share that same depth in experience and knowledge of the industries and the various applications. Epcon Industrial Systems is headquartered in The Woodlands, Texas, from which it supports its global customers. It operates out of a 250,000-square-foot facility that is equipped with state-of-the-art software and technology that heightens its extensive de...

Epcon , Conroe, Texas, designed and built this large capacity Recuperative Thermal Oxidizer for a 55-gallon steel drum manufacturing operation. This system consists of Recuperative Oxidizer with primary and secondary heat recovery and stainless-steel insulated ductwork to and from various ovens and sources of emissions. The entire system was built, shipped in components, installed, and commissioned by Epcon personnel. This is another feather in Epcon’s hat for a repeat customer. For more information, Visit https://epconlp.com See the featured article on https://www.modernmetals.com/item/15997-epcon-designs-and-builds-large-capacity-recuperative-thermal-oxidizer.html  

President and CEO of Epcon Industrial Systems What is Epcon? Epcon is a full-service organization, starting with front-end business development/marketing, sales and application engineering, through complete in-house engineering, design, and drafting — all highly automated. Manufacturing, fabricating, and assembly is completed at our 250,000-square-foot high-bay facility north of Houston, Texas. We also offer turnkey field installation. Epcon products are highly engineered and fabricated with high-quality materials. Products include thermal oxidizers , industrial ovens, furnaces, washlines, and specialty systems, all pertaining to industrial heat-processing equipment. How did Epcon begin? I started Epcon 40 years ago. I am a mechanical engineer with advanced degrees and have worked with industrial thermal processing equipment, specifically coil coating operations. I hold several patents for ovens, oxidizers, and combining the process of the two. Epcon’s first project was a 55-ga...

A new system comprising a curing oven, regenerative thermal oxidizer (RTO) , and secondary and tertiary heat exchangers can help reduce operating costs while ensuring the safe removal of volatile organic compounds during composite bonding processes. Among all chemical curing techniques, convection and radiant thermal curing represent the most widely used applications for adhesives and sealants . During the curing process, adhesives and sealants usually pass through two physical transformations—evaporation and condensation—while being applied to other materials. In addition to physical changes, the specific temperatures cause chemical changes in adhesives and sealants at a molecular level, where polymer chains’ crosslinking occurs. Crosslinking represents the final step of polymerization, which optimizes the tensile strength of the material and solidifies the adhesive bonds in the curing process. Achieving this critical threshold requires not only predetermined temperature ranges but...

Business View Magazine interviews Tasha Jamaluddin, Managing Director of Epcon Industrial Systems, for our focus on the U.S. Manufacturing Sector Few companies that are not environmental protection agencies are as hard at work protecting the environment as Epcon Industrial Systems . Based in The Woodlands, Texas, the company is in a unique niche that builds air pollution control solutions for a wide range of industries. In its 44th year, the company has become a significant supplier for industries like food and beverage, aerospace, and oil and gas, and many more. With the U.S. government and government worldwide passing more and stricter environmental protection laws, Epcon is at the epicentre of a massive industry shift towards more responsible industrial practices. “We started with a list of about 28 industries that we serve, but right now, that list has grown to over 50, as more industries adopt tighter environmental protection protocols,” says Tasha Jamaluddin, Managing Directo...