55 Gallon Drum Line Equipped with Wash lines, Ovens, Recuperative Thermal Oxidizer and Heat Recovery Methods
The Challenge
A global German company, wanted to have a presence in the
United States to manufacture 55 Gallon
Drums. The new facility in the US needed to not only comply with EPA’s
regulatory standards, but also provide increased processing speeds and fuel
efficiency.
The Solution
Epcon’s capacities of designing, engineering and manufacturing
of specialty and finishing equipment is unparralled. Our team custom
engineered and selected thethe following systems in all Stainless Steel –
including all Stainless Steel conveyors, assembly parts components, including
the vertical pumps. All stages heated to a temperature of 180 °F for
chemical cleaning.
- Two
(2) 3-stage Washlines for deoiling and phosphatising the steel
before painting
- Multiple
2 lane and 4 lane exterior Bake Ovens
- Double
and Single Lining Ovens
- Multiple
Batch Ovens
- Lid
Lining and Curing Ovens
- Multistage
Heat Recovery
- One
Single Oxidizer, 40 000 SCFM Capacity Recuperative Thermal Oxidizer was installed to bring
all the VOC emissions of the plant into compliance.
Epcon has supplied hundreds of Washlines, Ovens
and Oxidizers to the 55 gallon drum manufacturers thought the US and the
world and holds multiple patents for the Drum Manufacturing operations, which
combine Oxidizer and Oven functionality.
The Results
The robust washline not only get the job done- its unique design reduces the chemical load necessary for proper sterilization of parts, saving the facility on chemical handling and disposal fees. In addition the Heat Recovery methods allow for a burnerless over design as the Oxidzer supplies the necessary heat to the various ovens. The efficient design saved the facility on operating fuel cost.
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