Epcon’s Heat Recovery Systems are Creating a Greener Future with Eco-friendly Industrial Solutions

Almost every industrial operational requires and creates as a byproduct, an exponential amount of heat, which is often released and wasted. Innovative heat recovery solutions help to recycle this thermal energy where either heat or energy are needed. As a result, a customized heat recovery system not only increases production efficiency but can save on operating cost and fuel as well.


What is Multistage Heat Recovery Method?

Multistage Heat Recovery Methods are custom-engineered solutions that utilize thermal recycling to re-using the process energy that is wasted otherwise after production. An industrial facility can install primary, secondary, and even tertiary heat exchanges to cycle the heat in a closed loop, recovering almost all of the energy generated from production. Utilizing beneficial aspects of Heat Recovery Solutions can increase thermal efficiency up to 80 and 95%.

One of the most effective heat recovery method that can be implemented is to integrate the air pollution control unit along with the process heating operations. The heat exchangers are capable of transferring heat from one liquid to another liquid or air which is cooler in temperature than the primary component. Based on the size of the operation, different kinds of heat exchangers can be selected and sized to gain optimal heat recovery. This enhanced system comes with the highest rate of energy and cost-efficiency.

Different steps of a Multistage Heat Recovery Method

Primary Heat Exchange System

  • Recuperative Heat Exchange Systems employ a tube and shell type heat exchanger where a
    stream of cold process gas is passed through several tubes while another gas is passed over the tubes to create a surface area where the heat exchange takes place.
  • Regenerative Heat Exchange System utilize 2 or 3 ceramic media-lined combustion chambers in a cyclic operation and can achieve up to 95%+ heat recovery efficiency.

Secondary & Tertiary Heat Exchange System

The secondary and even tertiary phase can further capture and reuse the hot gas generated from the primary oxidation from the air pollution control system. This energy can then go on to do aid in a variety of other facility operations such pre-heat air for ovens or water for washers or operate mechanical equipment in the production process. Additionally thermal fluid heaters can be installed to increase effectiveness and re-circulate the heat easily. As a result, multistage heat recovery can ensure your process is efficient and there is zero wasted energy.

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