Epcon Industrial Systems

Season’s Greetings from Epcon Industrial Systems. As the year comes to a close, we want to take a moment to extend our warmest wishes to our valued clients, partners, and industry friends. May your holidays be filled with joy, peace, and time spent with loved ones. Thank you for your continued trust and collaboration throughout this year. We look forward to achieving even greater success together in the new year! Happy Holidays and a Prosperous New Year from all of us at Epcon Industrial Systems ! Enjoy our Season's Greetings video and visit us at https://epconlp.com  

We are thrilled to announce that one of our groundbreaking projects has been featured in Powder Bulk Solids Magazine! As proud supporters of the magazine and the industry, we’re honored to share this milestone. Our Integrated Conveyorized Material Finishing System showcases innovation in streamlining production. By integrating washing, drying, painting, curing, and pollution control technologies, this system enhances throughput, minimizes downtime, and boosts operational efficiency. Precision-engineered heating zones and airflow management ensure seamless, continuous material flow, transforming the finishing process. Read more in the latest issue of Powder Bulk Solids!                                                                                            ...

The Challenge A global German company, wanted to have a presence in the United States to manufacture 55 Gallon Drums . The new facility in the US needed to not only comply with EPA’s regulatory standards, but also provide increased processing speeds and fuel efficiency. The Solution Epcon’s capacities of designing, engineering and manufacturing of specialty and finishing equipment is unparralled. Our team custom engineered and selected thethe following systems in all Stainless Steel – including all Stainless Steel conveyors, assembly parts components, including the vertical pumps. All stages heated to a temperature of 180 °F for chemical cleaning. Two (2) 3-stage Washlines for deoiling and phosphatising the steel before painting Multiple 2 lane and 4 lane exterior Bake Ovens Double and Single Lining Ovens Multiple Batch Ovens Lid Lining and Curing Ovens Multistage Heat Recovery One Single Oxidizer, 40 000 SCFM Capacity Recu...

Catalytic Thermal Oxidizer for the Emission Controls for Chemical Processing of Ethylene Oxide The Challenge As part of a major plant expansion, a global specialty chemical producer approached Epcon to provide a cost-effective solution to effectively treat Ethylene and Ethylene Oxide emissions from their new processes. Equally as important to meeting the performance requirements was the ability to meet the tight turn-around timeline for this facility located in the Mid-Atlantic region. The Solution Working together with the plant engineers, Epcon’s experts proposed a compact and energy efficient Catalytic Thermal Oxidizer (CTO).  Leveraging Epcon’s decades of experience with Thermal Oxidation the team designed a compact L-Shaped CTO with propriety process stream, dilution and combustion air inlets, which deliverd the guaranteed destruction removal efficiency (DRE) of 99% to comply with Federal Regulations, Title 40 of the Environmental Protection Agency (EPA).  Co...

The Challenge A Coil Coating operation utilized an old direct-fired afterburner and a portion of the exhausts gas to heat a 100’ long curing oven, operating at line speeds up to 700ft/min The Solution Evaluating the appropriate oxidation system for a specific process stream is more challenging and requires in depth analysis of the specific process gas and operating parameters, as there are many configurations to choose from. A Direct Fired Afterburner, sometimes called an incinerator, is the most elementary system, as it contains no heat recovery system. Ideal for high VOC levels and fluctuating operating conditions. Thermal oxidizers are more sophisticated systems with a variety of heat recovery systems and configurations, typically used for larger process air flows.  Regenerative system, which uses media to absorb and transfer heat, was selected for this application.  In addition they are not steady-state, Instead they rely on a cycling gas, which flows ...

Aluminum Industry Overview Epcon has a long history of providing process and environmental compliance technology solutions to the Aluminum industry. Up and down the value chain, Epcon has delivered innovative solutions for primary and Secondary metal processing , Scrap metal recycling, Aluminum coil/sheet coating, Cast, Forged and Extruded Aluminum Parts Heat Treatment as well as Aluminum Parts Coating applications. Our experience team handles every aluminum application from anodizing, burn out processing, to normalizing ingot logs and coil bundles. Epcon is a leading provider of proven Thermal Oxidation , Thermal Processing (Thermal Deoiling, Ovens & Furnaces) and Finishing Systems to some of the world’s leading Producers of Aluminum Materials and Products.  Having worked with some of the largest producers in the aluminum Industry, Epcon is a trusted supplier of lasting equipment, custom engineered to be the cost effective, environmentally sound solution on the mark...